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Tank 50cc No Spark At Plug
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AdventureMopeds



Joined: 06 Sep 2008
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Location: Pensacola, FL USA

PostPosted: Tue Nov 18, 2008 6:35 pm    Post subject: Tank 50cc No Spark At Plug Reply with quote

I am not getting a spark at my spark plug.

http://www.youtube.com/watch?v=6Tvd_HZM8gM

I have 10 total scooters:







so I can freely swap parts. I switched out the CDI:



No luck. When I disconnect these wires to check voltage:



they are all grounded. Should that be? The voltage coming out is barely enough to light my 12v bulb in my voltage tester:



What should I do now?


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Snowbaker



Joined: 11 Jun 2008
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Location: Grand Rapids, MI, USA

PostPosted: Wed Nov 19, 2008 5:59 pm    Post subject: Reply with quote

You'll have to check the voltage at the CDI to ensure that you are getting the right power from the stator. See the thread link below. You'll need a multimeter to check the outputs of the stator/CDI.

http://chinesescoots.forumwise.com/chinesescoots-post-102180.html#102180

Joe helped me out when my stator went bad.

Brian


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AdventureMopeds



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Location: Pensacola, FL USA

PostPosted: Thu Nov 20, 2008 5:39 pm    Post subject: Reply with quote

jpmacd733 wrote:
RockKnapper wrote:
I seen where you were trying to help someone else trouble shoot for no spark. I'm having the same problem ? I'm not getting any spark and wonderd if you might try to help me ?


My cdi is wired like this "but I don't know if the wires are going into the cdi in the right spots"
(1 3) (5)
(2 4) (6)

(1) is a black/yellow - going to the coil
(3) is a blue/yellow - going to stator
(5) is a black/white - going to the key
(2) is a ground wire
(4) is open
(6) is a red/black - going to the stator

I went and got two voltage meters a digital and swinging arm type . Yeah you can tell I know alot about these meters Lol !

the digital meter has
............................... _
............................... ~V and setting for - 200m - 2 - 20 - 200 - and 600

and also has this
........................... _
........................... ~ A and settings - 10 - 20m and 200m

the other meter has - ACV and settings for 500 - 250 - 50 and 10

What setting do I need them on to do the tests ?

------------------------------------------

Here's some history on what's been done to the bike.
The first owner had it for five minutes and dropped it on it's side he got scared of it pushed the bike to the side and let it set for a couple months and then sold it to me. IT would not start when I bought it I checked it out and found the cdi was cracked.
I replaced the cdi and it started and ran for about two minutes then quit and I couldn't get it started again I checked and it had no spark. I ordered anther cdi put it on and it started right up ran for a couple minutes the quit again I checked and it wasn't getting any spark.

Any Idea what might be wrong Question

it's a 50cc and only has 37 miles on it.

Arrow I'll give what ever you say a try......


The first thing you should try is to disconnect the black/white wire from the CDI connector and then check to see if you get a spark. This test will indicate if the problem is with ignition components or in the scoot wiring.

With the black/white disconnected and you still do not get a spark, the problem is within the ignition system component parts. If you do get a spark, then the problem is with the ignition switch, kill switch, sidestand switch, or the wires going to those switches.
Joe


OK. I disconnected BLK/White wire from CDI. It is now getting spark. Unfortunately, the same thing is NOW happening to the Yellow scooter as well. If I remove the BLK/White wire from it, IT will start, but the black still will not start. They are both getting spark without the BLK/White wire connected.

Now what?


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jpmacd733



Joined: 03 Jun 2007
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Location: Saginaw, MI, USA

PostPosted: Fri Nov 21, 2008 3:34 pm    Post subject: Reply with quote

OK, as I posted before, if you get a spark with the black/white wire disconnected (when before there was no spark) then there is a problem with the wiring and/or switches that are intended to kill the engine.

It also means that the stator, CDI, coil, HT lead, and plug are at least in good enough condition for the engine to run so no problems with those.

That just gets the problem narrowed down very nicely.

So, the ignition switch, kill switch, or the sidestand switch will kill the ignition, (ie. ground the black/white wire) if they are in the wrong position of faulty. The side stand must be UP, kill switch to RUN, and the ignition to ON to get a spark. Of those, a faulty side stand switch has been the most common. That's where to look first.

Now, for the other non runner, it seems that you still have no spark with the black/white disconnected. Correct? If so, then there is a problem with the stator, pickup coil, CDI, or coil or the wires and connectors leading to those parts. It will take some testing to determine which it is. But, lets work on the easy one first and then come back to this one.

JP



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AdventureMopeds



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PostPosted: Fri Nov 21, 2008 3:56 pm    Post subject: Reply with quote

They both are getting spark now. I'll check the stand switch. Thanks for your assistance!!! It is 10 A and I don't leave for work till 1P.


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jpmacd733



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PostPosted: Fri Nov 21, 2008 4:10 pm    Post subject: Reply with quote

AdventureMopeds wrote:
They both are getting spark now. I'll check the stand switch. Thanks for your assistance!!! It is 10 A and I don't leave for work till 1P.


Kool, you have a similar problem with both scoots then. That should make it easier. Let me know how you make out with checking the side stand switch(s).

JP



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AdventureMopeds



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PostPosted: Fri Nov 21, 2008 4:32 pm    Post subject: Reply with quote

I can't seem to find the side stand switch.


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jpmacd733



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PostPosted: Fri Nov 21, 2008 4:53 pm    Post subject: Reply with quote

AdventureMopeds wrote:
I can't seem to find the side stand switch.


Not all scoots have one, but most do. Check one or two of your other scoots to see if you can locate one. A scoot that will not start with the side stand DOWN will have a switch.

JP



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AdventureMopeds



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PostPosted: Fri Nov 21, 2008 5:18 pm    Post subject: Reply with quote





Where would it be?

Also, why would the yellow one be acting up AFTER I switched out parts?


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jpmacd733



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PostPosted: Fri Nov 21, 2008 5:42 pm    Post subject: Reply with quote

It's hard to tell from the photos. The first one would not even open for me. But, a switch that is activated by lowering the side stand would be the one.

Well, swapping out parts is one way to find a faulty part. However, you have a spark with the black/white wire disconnected on both scoots which is a clear indication that the problem is not with any of the parts that you may have swapped out. You may have disturbed some wires somewhere but I don't really know. I made a recommendation on where to looked based on the current condition showing no spark with the black/white attached and having a spark with the black/white disconnected. The purpose and meaning of that test is very specific to isolate the area of the problem. Your problem is with the switches and wiring going to them and not with the main ignition components.

JP



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AdventureMopeds



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PostPosted: Fri Nov 21, 2008 5:59 pm    Post subject: Reply with quote

So, basically you are saying it is the switch and or wire to ignition & kill?


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AdventureMopeds



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PostPosted: Fri Nov 21, 2008 6:42 pm    Post subject: Reply with quote

The yellow one is back to normal. I sprayed silicon on all switches and connectors.

The black one will still not start. It will get spark with out the Blk/White wire connected to the CDI.


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jpmacd733



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PostPosted: Fri Nov 21, 2008 6:53 pm    Post subject: Reply with quote

AdventureMopeds wrote:
So, basically you are saying it is the switch and or wire to ignition & kill?


Look, the the stator charges the capacitor in the CDI with 85 to 120 VAC. At a signal from the pickup coil, that voltage is discharged through the coil to produce a spark. But, the black/white is connected to the capacitor in the CDI and is routed to the ignition switch, kill switch, and side stand switch. The ignition switch, in the OFF position will GROUND OUT the capacitor in the CDI which results in NO SPARK. The kill switch in the STOP position grounds out the black/white and no spark. The side stand switch grounds out the black/white when in the DOWN position and so NO SPARK. That is how it is supposed to work.

You have NO SPARK when the black/white wire is connected to the CDI but you DO HAVE SPARK with the black/white disconnected. So, the black/white is GROUNDED OUT somewhere causing no spark when connected. It seems that the black/white is grounded out even with the ignition to ON, the kill switch set to RUN, and with the side stand UP. One of those switches is faulty and causing the black/white to ground out or the wire itself has become chafed and is grounding out to the frame or engine. This is not guesswork, it is based on the observed spark condition with the black/white wire connected or disconnected. You do have NO SPARK with the black/white connected and SPARK with it disconnected, right???

I don't know how to make it any clearer than that. It is up to you to find the faulty switch or wire. I only suggest that that many more members here have had problems with the side stand switch than have had problems with the other two switches.

JP



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AdventureMopeds



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PostPosted: Sat Nov 22, 2008 2:39 am    Post subject: Reply with quote

You have been extrememly helpful. I will dig in and find that short tomorrow!!!

Thank you very much. If you are ever in Pensacola, look me up and let's ride!!!

Your friend,
Shawn Miller


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jpmacd733



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PostPosted: Sat Nov 22, 2008 1:21 pm    Post subject: Reply with quote

AdventureMopeds wrote:
You have been extrememly helpful. I will dig in and find that short tomorrow!!!

Thank you very much. If you are ever in Pensacola, look me up and let's ride!!!

Your friend,
Shawn Miller


Maybe next spring. Is Pensacola on my way to Orlando area? Laughing I have a friend there that wants to ride if he heals up in time. I am planning to get down to TN in the spring for a few days and would be about 1/2 way there.

JP



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